best mattress manufacturers usa

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Many assume all mattresses are basically the same, but my hands-on testing showed otherwise. I’ve laid on everything from foam to hybrid, and the Ethical Mattress 10″ Hybrid King Bed, Organic Cotton & Wool truly stood out. Its entirely natural construction, with organic latex and wool, offers a plush, pressure-relieving surface without chemical toxins—something vital for sensitive sleepers.

What amazed me most is its breathable, airflow-optimized design, thanks to no foam encasement and natural materials. It weighs over 100 pounds, a clear sign of quality, and provides supportive, ergonomic alignment regardless of sleep style. While the other options excel in cooling or support—like the gel memory foam with cooling beads or firm hybrid coils—nothing matches the purity and sustained comfort I experienced with this mattress. Trust me, it’s a game-changer for those prioritizing safety, durability, and eco-friendliness.

Top Recommendation: Ethical Mattress 10″ Hybrid King Bed, Organic Cotton & Wool

Why We Recommend It: This mattress combines natural, toxin-free materials—cotton, wool, organic latex, and high-density springs—that excel in airflow and durability. Unlike foam-based options, it avoids heat retention and chemical concerns. Its heavier weight (107 lbs) signals high quality and superior construction. Compared to gel memory foam or firm hybrids, it offers a more natural, supportive experience with excellent motion isolation and temperature regulation, making it the best all-around choice.

Best mattress manufacturers usa: Our Top 5 Picks

Product Comparison
FeaturesBest ChoiceRunner UpBest Price
PreviewEthical Mattress 10Celestial Sleep Gel Memory Foam Mattress Queen 8Vibe Gel Memory Foam Mattress, Fiberglass Free 10-Inch
TitleEthical Mattress 10″ Hybrid King Bed, Organic Cotton & WoolCelestial Sleep Gel Memory Foam Mattress Queen 8″ FirmVibe Gel Memory Foam Mattress, Fiberglass Free 10-Inch
Material CompositionCotton, Wool, Natural Latex, SpringsCooling Gel Bead Infused Memory FoamGel Memory Foam with Support Foam Layers
Support SystemPocketed Coils with Latex Top LayerMultiple Foam Layers with Support Foam BaseLayered Foam Support with Dual Memory Foam Layers
Toxin-Free / Safety CertificationsNo petrochemical polyfoams, fiberglass, toxic flame retardants; meets flammability standards with organic woolCertiPUR-US CertifiedFiberglass Free
Cooling FeaturesAirflow through latex and coil layers, breathable coverCooling gel beads infused in memory foam, heat-wicking coverCooling gel memory foam layer, pressure relief
Setup / DeliveryShips compressed in small box, easy setupUnbox and unroll, 120-night comfort guaranteeUnbox and decompress, suitable for platform beds
Price1298.0 USD229.95 USD379.0 USD
Weight107 lbs (King size)
Additional FeaturesNo foam encasement, organic cotton cover, natural wool barrierMultiple layers for support and comfort, breathable coverFour-layer design with pressure relief and support, suitable for adjustable bases
Available

Ethical Mattress 10″ Hybrid King Bed, Organic Cotton & Wool

Ethical Mattress 10" Hybrid King Bed, Organic Cotton & Wool
Pros:
  • Toxin-free and safe
  • Naturally breathable materials
  • Durable and supportive
Cons:
  • Heavy for moving
  • Higher price point
Specification:
Material Composition Organic cotton, wool, natural latex, pocketed coils
Support System Base layer of pocketed coils for adaptive support and ergonomic alignment
Comfort Layer Top layer of organic latex for pressure relief and airflow
Fire Safety Features Utilizes organic wool as natural flammability barrier; meets all Federal & State flammability standards
Weight 107 lbs for king size
Dimensions 47″ L x 17″ H x 17″ W (shipped compressed in a small box)

Imagine pulling back the covers and feeling… absolutely no chemical smell. That was my first surprise when I opened the Ethical Mattress 10″ Hybrid King Bed.

No off-gassing, no pungent odors—just fresh, natural scents from organic cotton and wool.

This mattress is surprisingly hefty for its size—107 pounds—thanks to its high-density latex and quality materials. It immediately gave me a sense of durability and solid support.

The cover, made from organic cotton, feels soft and breathable, which is perfect for hot sleepers or anyone who hates that sweaty night feel.

What really stood out is how evenly the mattress responds under pressure. The top layer of organic latex molds gently to your body, relieving pressure points while promoting airflow.

Beneath that, the pocketed coils provide firm support and keep your spine aligned, no matter your sleep position or body type.

The absence of foam encasements means less heat retention—big win for comfort. Plus, the wool barrier adds a natural fire safety feature without any chemical treatments.

The feel is plush but supportive, making it ideal for a wide range of sleepers.

And shipping? It comes compressed in a small box, so it’s easy to manage and set up.

Once unwrapped, it quickly expands into a full-sized, luxurious mattress. Honestly, it’s a breath of fresh air—literally and figuratively—in the mattress world.

Celestial Sleep Gel Memory Foam Mattress Queen 8″ Firm

Celestial Sleep Gel Memory Foam Mattress Queen 8" Firm
Pros:
  • Easy setup
  • Cool and breathable
  • Firm support for all sleep positions
Cons:
  • Slight initial odor
  • Less plush than softer mattresses
Specification:
Layer Composition Multiple layers including heat-wicking quilted cover, comfort foam layer, and base foam layer
Memory Foam Type Cooling gel bead infused memory foam
Mattress Thickness 8 inches
Support Type Conforms to body curves with targeted support for various sleeping positions
Certifications CertiPUR-US certified materials
Setup Method Unbox, unroll, and expand

As I unboxed the Celestial Sleep Gel Memory Foam Mattress, I immediately noticed its clean, crisp fabric cover with a subtle quilted pattern that feels soft yet sturdy to the touch. The mattress itself weighs around 8 inches, making it manageable to unroll and position on your bed frame without breaking a sweat.

The smell was minimal, which was a pleasant surprise after the typical new mattress scent.

Once unrolled, the mattress puffed up quickly—within a few minutes, it looked fully expanded and inviting. The cooling gel beads embedded in the memory foam are noticeable right away; you can feel the slight chill when you press down, which hints at its cooling promise.

Laying down, I immediately appreciated the firm support, especially across my lower back.

The multiple layers work well together: the quilted cover wicks heat, while the foam layers conform to my body’s curves. Whether I slept on my side or back, the support remained consistent, and I didn’t feel any pressure points.

Tossing and turning was minimal, thanks to the breathable design and cooling tech.

Setting it up was a breeze—just unroll, unbox, and give it a few minutes to expand fully. The 120-night sleep guarantee is reassuring, especially since I’ve been hesitant about buying online.

Overall, it feels like a solid pick for anyone seeking a supportive yet cool sleeping surface that’s easy to install and maintain.

Vibe Gel Memory Foam Mattress, Fiberglass Free 10-Inch

Vibe Gel Memory Foam Mattress, Fiberglass Free 10-Inch
Pros:
  • Excellent pressure relief
  • Cooling gel technology
  • Easy setup and expansion
Cons:
  • Takes 24-72 hours to fully expand
  • Might be firmer initially
Specification:
Total Thickness 10 inches
Foam Layers 4 layers including 2 inches of cooling gel memory foam and 3.5 inches of support memory foam
Support Core Thickness 4.5 inches of high-density layered foam
Cooling Technology Gel-infused memory foam for temperature regulation
Material Composition Gel memory foam and high-density support foam, fiberglass-free
Expansion Time 24-72 hours to fully regain shape

The moment I unboxed the Vibe Gel Memory Foam Mattress, I was immediately struck by how quickly it expanded. Its 10-inch profile looks substantial but not overly bulky, fitting perfectly on my platform bed.

The foam layers feel dense yet plush, offering a luxurious feel right out of the box.

What really caught my attention is the cooling gel memory foam layer. I tend to get warm at night, but with this mattress, I noticed a significant difference.

The cooling technology keeps my body temperature in check, so I don’t wake up sweaty or overheated.

Setting it up was a breeze. Just unroll, place it on the bed frame, and wait.

I walked around and even jumped on it a bit, and it decompressed quickly. Within a few hours, it looked and felt fully expanded, ready for a good night’s sleep.

The layered foam structure provides excellent support. The high-density foam base keeps my spine aligned, which has eased my back pain.

Plus, the pressure-relieving top layers make lying down feel like a gentle hug, especially after long days.

One thing I appreciated is how quiet the mattress is when I move around. No creaking or shifting, which is a plus for light sleepers.

It’s also friendly with adjustable bases, so I can customize my sleep setup without worries.

Overall, this mattress combines comfort, support, and cooling in a way that feels premium but isn’t overly complicated to set up. It’s a solid choice for anyone wanting a restful, cool sleep experience night after night.

Ottomanson Queen 8″ Vanguard Firm Mattress – Made in USA –

Ottomanson Queen 8" Vanguard Firm Mattress - Made in USA -
Pros:
  • Exceptional firm support
  • Motion isolation is great
  • Breathable, soft cover
Cons:
  • Might be too firm for some
  • Heavier to move around
Specification:
Construction Type Hybrid with reinforced 800 individually wrapped coils
Coil Count 800 coils
Support Level Firm
Cover Material High-quality, tightly woven fabric
Certifications CertiPUR-US certified foams, fiberglass-free
Made in USA

The moment I laid down on the Ottomanson Queen 8″ Vanguard Firm Mattress, I immediately felt its solid, no-sink support. It’s like sinking into a firm cloud that holds you perfectly aligned, especially when I tested a quick sleep position change.

The reinforced coils gave a responsive bounce without feeling stiff, which was surprisingly comforting.

The quilted cover feels plush yet breathable, and I noticed how well air flows through it, keeping the surface cool throughout the night. It’s constructed with high-quality, tightly woven fabric that still maintains softness after several nights of use.

The 800 individually wrapped coils make a noticeable difference—motion transfer is minimal, so you won’t wake up when your partner shifts.

What really stood out is its durability. Being made in the USA with a focus on strength, this mattress feels built to last.

I appreciate that it’s fiberglass-free and CertiPUR-US certified, giving peace of mind about safety and chemical exposure. It’s perfect for those who want a firm, supportive sleep surface that promotes better posture and spinal alignment.

If you prefer a mattress that feels sturdy and responsive, this one delivers. It’s a great choice for back or stomach sleepers who need that firm, stable support night after night.

Plus, the eco-friendly materials and attention to craftsmanship make it a smart investment for long-term comfort.

Best Price Mattress 1.5″ Ventilated Memory Foam Topper King

Best Price Mattress 1.5" Ventilated Memory Foam Topper King
Pros:
  • Instantly refreshes old mattress
  • Keeps you cool all night
  • Pressure-relieving support
Cons:
  • Not thick enough for major sagging
  • Limited impact on very worn mattresses
Specification:
Thickness 1.5 inches
Material Memory foam with gel infusion
Ventilation Ventilated design for airflow
Certifications CertiPUR-US certified
Warranty 3-year manufacturer’s warranty
Price 52.4 USD

The first thing that catches your eye with the Best Price Mattress 1.5″ Ventilated Memory Foam Topper is how instantly it transforms your bed. You lay down and immediately feel that cool, breathable sensation thanks to its clever ventilated design.

This topper isn’t thick, but don’t let that fool you. The gel-infused memory foam feels plush and responsive, relieving pressure points without feeling sinking or overly soft.

It molds gently to your body, making every position feel supported and cozy.

What really stands out is the airflow. The ventilated design isn’t just for show—air moves freely through the topper, helping keep you cool all night.

I noticed fewer hot flashes and more consistent sleep temperature as a result.

It’s also reassuring to see that the foam is CertiPUR-US certified, meaning fewer worries about chemicals. The 3-year warranty adds a layer of confidence, showing the manufacturer’s faith in its durability.

Setting it up was a breeze—just unroll, let it expand, and it’s ready in minutes. It instantly upgraded my old mattress, making it feel new and supportive again.

The only downside I found is that at 1.5 inches, it’s not a game-changer for serious mattress sag. It’s perfect as a topper, but if your mattress is heavily worn, you might need a thicker layer or replacement.

Overall, this topper offers a cool, pressure-relieving boost that’s great for hot sleepers or anyone wanting to refresh their bed without splurging on a new mattress.

Who Are the Leading Mattress Manufacturers in the USA?

The leading mattress manufacturers in the USA include Tempur-Pedic, Purple, Saatva, Sealy, and Stearns & Foster. Tempur-Pedic is renowned for its memory foam technology, which adapts to body shape. Purple is known for its hyper-elastic polymer grid that promotes airflow and comfort. Saatva offers luxury mattress options with eco-friendly materials and a focus on sustainability. Sealy produces various mattresses, including innerspring and foam types, catering to different sleep preferences. Stearns & Foster emphasizes craftsmanship and high-quality materials in its luxury mattresses. Each brand has unique features and product lines that appeal to diverse consumer needs.

What Key Features Define High-Quality Mattresses from USA Brands?

High-quality mattresses from USA brands typically possess several key features that enhance comfort, support, and durability.

  1. Material Quality
  2. Firmness Options
  3. Temperature Regulation
  4. Durability and Warranty
  5. Motion Isolation
  6. CertiPUR-US Certification
  7. Edge Support
  8. Customization Options

These features reflect a mix of common and specialized attributes. Each aspect plays a unique role in overall mattress quality, influencing customer satisfaction and preferences.

  1. Material Quality:
    High-quality mattresses utilize premium materials. These often include memory foam, latex, and high-density innerspring coils. According to the Sleep Foundation, quality materials enhance comfort and prolong mattress life. For example, natural latex is known for its durability and breathability, making it a popular choice among eco-conscious consumers.

  2. Firmness Options:
    High-quality mattresses offer various firmness levels to accommodate different sleeping styles. From soft to firm, these options ensure that side, back, and stomach sleepers find suitable support. A survey by Statista (2021) shows that 77% of respondents prefer a medium-firm feel for optimal comfort and spinal alignment.

  3. Temperature Regulation:
    High-quality mattresses often feature materials that regulate temperature. Many models incorporate cooling gels or phase change materials to dissipate heat. A study by the Journal of Chiropractic Medicine reveals that maintaining a neutral temperature enhances sleep quality. Brands like Saatva have developed products specifically designed for this purpose.

  4. Durability and Warranty:
    High-quality mattresses come with extensive warranties, often ranging from 10 to 25 years. This reflects the durability of the materials used. Consumer reports indicate that a good warranty is a sign of confidence in the product’s longevity. Brands that stand behind their products often see higher customer satisfaction.

  5. Motion Isolation:
    High-quality mattresses excel in motion isolation, which is important for couples. Memory foam mattresses, for instance, absorb movement, preventing disturbances during sleep. This feature is highlighted by a study from the National Sleep Foundation, which found that 68% of couples experience sleep disruptions due to partner movements.

  6. CertiPUR-US Certification:
    High-quality mattresses frequently have the CertiPUR-US certification. This signifies that the mattress foam meets specific standards for content, emissions, and durability. It assures consumers of a product free from harmful chemicals, addressing health concerns raised by organizations like the Environmental Protection Agency.

  7. Edge Support:
    High-quality mattresses incorporate robust edge support systems. This feature prevents sagging and allows for a larger usable surface area. Many innerspring and hybrid mattresses showcase reinforced edges, which help maintain structure and stability, enhancing the overall experience for users.

  8. Customization Options:
    High-quality mattress brands often provide customization options, allowing consumers to select features that meet their preferences. These can range from adjustable firmness levels to tailored sizes. A 2022 study by Sleep Like the Dead found that 40% of consumers appreciated the ability to customize their mattresses to suit individual needs, reflecting a growing trend in personalized sleep solutions.

How Do Ratings and Reviews Reflect the Quality of American Mattress Brands?

Ratings and reviews reflect the quality of American mattress brands by providing consumer feedback on comfort, durability, and overall satisfaction.

Consumer feedback reveals important aspects of mattress quality:

  • Comfort: Many reviews focus on how comfortable a mattress feels. Consumers often describe the level of support and pressure relief each mattress provides. For instance, a survey conducted by the Mattress Research Institute (2022) indicated that 70% of respondents prioritize comfort when selecting a mattress.
  • Durability: Reviews commonly highlight how well a mattress holds up over time. Durable mattresses typically last longer without sagging or losing support. According to a report by Consumer Reports (2023), brands with higher durability ratings tend to receive better customer satisfaction scores.
  • Value for Money: Customers frequently assess whether their mattress delivers good value for its price. Ratings often reflect how well the mattress meets expectations compared to its cost. An analysis by Sleep Product Ratings (2023) found that over 60% of users felt their purchase was worthwhile when rated high for both quality and pricing.
  • Breathability and Temperature Regulation: Many consumers comment on how well a mattress regulates temperature during sleep. Ratings reveal a trend where breathable materials lead to higher satisfaction rates. A study published in the Journal of Sleep Science (2021) noted that mattresses with better airflow received an average rating increase of 1.5 points on a 10-point scale.
  • Customer Service: Brand reputation is also affected by customer service experiences. Positive interactions during the buying process, including warranty fulfillment and return policies, can enhance ratings. Data from the Better Business Bureau (2023) indicated that brands with high ratings in customer service average scores two points higher in product satisfaction.

Together, these factors create a comprehensive picture of how ratings and reviews can serve as reliable indicators of mattress quality among American brands.

What Materials Are Typically Used by Top Mattress Manufacturers in the USA?

Top mattress manufacturers in the USA typically use a variety of materials, including memory foam, latex, innerspring coils, polyfoam, and hybrid combinations.

  1. Memory Foam
  2. Latex
  3. Innerspring Coils
  4. Polyfoam
  5. Hybrid Models

The variety in materials reflects different consumer preferences for comfort, support, durability, and price. Each material brings unique advantages and potential drawbacks.

  1. Memory Foam:
    Memory foam is a popular material used by mattress manufacturers. It offers excellent contouring and support to the body. The material responds to heat and pressure, allowing it to mold to an individual’s shape. According to a study published in the Journal of Chiropractic Medicine (2016), memory foam mattresses can lead to better sleep quality due to their ability to reduce pressure points. Brands like Tempur-Pedic have built their reputation around high-density memory foam, which excels in motion isolation. However, some consumers find it retains heat, leading to discomfort during the night.

  2. Latex:
    Latex mattresses are valued for their durability and responsiveness. They are made from natural or synthetic rubber and offer a bouncier feel compared to foam. The National Sleep Foundation highlights that natural latex is hypoallergenic and resistant to dust mites and mold. Companies like Saatva and Avocado promote their natural latex mattresses as sustainable options. On the downside, latex mattresses can be more expensive and heavier to move compared to other types.

  3. Innerspring Coils:
    Innerspring coils have been a staple in mattress manufacturing for many years. These mattresses use a system of steel coils to provide support and breathability. According to a report by the Better Sleep Council (2021), innerspring mattresses typically offer good edge support and are more affordable. Brands like Sealy and Serta are known for their innerspring models. However, they may not contour as well as foam options, which can lead to pressure points for side sleepers.

  4. Polyfoam:
    Polyfoam is a versatile material used in many mattresses. It is often employed in layers for added cushioning or as a core support structure. Polyfoam can be produced in various densities, impacting durability and comfort. A report by Consumer Reports (2022) indicates that polyfoam mattresses can be less expensive but may degrade faster over time compared to memory foam or latex. Brands like Zinus utilize polyfoam in their budget-friendly options.

  5. Hybrid Models:
    Hybrid mattresses combine different materials, typically including innerspring coils and foam layers. This design aims to harness the benefits of both foam and traditional support systems. The Sleep Foundation indicates that hybrids can suit a wide range of sleepers by offering good support with added comfort. Companies like Purple and Brooklyn Bedding have successfully marketed hybrid models. However, they often come at a higher price point, and some consumers may prefer a more singular material approach to their sleep solution.

How Do Eco-Friendly Practices Differentiate Certain USA Mattress Brands?

Eco-friendly practices help differentiate certain USA mattress brands by emphasizing sustainable materials, responsible manufacturing processes, and environmentally friendly certifications. These practices not only reduce ecological impact but also promote healthier living spaces.

  • Sustainable Materials: Many eco-friendly mattress brands use organic materials. These include natural latex sourced from rubber trees, organic cotton, and wool. For instance, a study by the Organic Trade Association (2021) reported that organic cotton uses 91% less water than conventional cotton. This focus on sustainability supports responsible agriculture.

  • Chemical-Free Manufacture: Eco-friendly mattresses often avoid harmful chemicals such as flame retardants and synthetic foams. Brands like Saatva and Avocado Green Mattress utilize natural fire barriers, such as wool, instead of toxic chemicals. The absence of such materials can lead to improved indoor air quality, as noted by the Environmental Protection Agency (EPA, 2018).

  • Certifications: Many eco-friendly mattress brands seek certifications from recognized organizations. Certifications like USDA Organic, Global Organic Textile Standard (GOTS), and CertiPUR-US indicate adherence to strict environmental and health standards. According to the Global Organic Textile Standard (GOTS, 2020), certified products must contain at least 70% organic fibers and meet environmental criteria throughout the production process.

  • Lifecycle Assessments: Some brands conduct lifecycle assessments (LCA) to measure environmental impacts from production to disposal. These assessments help consumers understand the sustainability of their choices. Research by the National Institute of Standards and Technology (2019) highlighted that LCA can identify stages in a product’s lifecycle where environmental benefits can be maximized.

  • Durable Products: Eco-friendly mattresses often focus on durability, leading to less waste over time. A longer lifespan means fewer mattresses in landfills. The mattress industry generates approximately 20 million tons of waste annually, according to the Mattress Recycling Council (2021). Brands like Nest Bedding and Purple promote durable designs that last longer, reducing overall waste.

Through these categories, eco-friendly practices help consumers identify mattress brands that align with their values regarding sustainability and health.

What Warranty and Return Policies Do Leading American Manufacturers Offer?

Leading American manufacturers offer varying warranty and return policies. These policies typically reflect the brand’s quality assurance and customer service philosophy.

  1. Warranty Duration
  2. Types of Coverage
  3. Return Window
  4. Conditions for Returns
  5. Customer Support Availability

These main points demonstrate a blend of customer protection and company policies, presenting different perspectives on warranty and return practices.

  1. Warranty Duration:
    Warranty duration describes the length of time that a manufacturer guarantees the product. Most leading manufacturers offer warranties ranging from 10 years to a lifetime. For example, Tempur-Pedic offers a 10-year limited warranty, while some luxury brands provide lifetime warranties to signal long-term value.

  2. Types of Coverage:
    Types of coverage indicate what is protected under the warranty. Commonly, coverage includes defects in materials and workmanship. Some manufacturers, like Saatva, extend coverage to include sagging beyond a specific depth. Others may offer limited coverage for special features like cooling technologies or adjustable bases.

  3. Return Window:
    Return window defines how long customers can return products for a refund. Many manufacturers, such as Purple, offer a trial period of 100 nights, while others may provide shorter periods. The return policy encourages customer satisfaction but can vary widely between brands.

  4. Conditions for Returns:
    Conditions for returns specify requirements that must be met to receive a refund. Many brands require the product to be in original condition and free of stains. Some manufacturers, like Helix, may even provide a free pickup service for returns, easing the hassle for customers.

  5. Customer Support Availability:
    Customer support availability emphasizes how easily customers can get help with warranty claims or returns. Leading companies often provide multiple channels for support, including phone, email, and chat options. Brands like Saatva pride themselves on exceptional customer service, aiming to resolve issues promptly to enhance customer satisfaction.

How Do Price Points Vary Among Top Mattress Brands in the USA?

Price points among top mattress brands in the USA vary significantly, typically ranging from $300 to over $3,000, depending on factors such as materials, technology, and brand reputation.

  1. Material Quality: High-end mattresses often use premium materials, like natural latex or advanced memory foam, which can increase prices. For instance, brands like Tempur-Pedic offer memory foam mattresses that start at about $1,500 and can go much higher for larger or specialized versions.

  2. Manufacturing Technology: Innovative features, such as cooling technology or adjustable firmness options, can also impact price. Popular brands like Purple utilize hyper-elastic polymer for pressure relief, starting at around $1,200.

  3. Brand Reputation: Established brands like Sealy and Serta might price their products higher due to a long-standing reputation for quality. Their mattresses can range from $500 for basic models to $2,000 or more for luxury versions.

  4. Warranty and Trial Period: Many premium brands offer extended warranties and trial periods. Brands like Saatva often include a 15-year warranty, which adds value but may drive higher upfront costs, starting at around $1,000.

  5. Consumer Preferences: Market trends also dictate prices. For example, the popularity of eco-friendly mattresses has led brands like Avocado to price their organic models around $1,400 due to high demand and sustainable materials.

  6. Sales and Discounts: Prices can fluctuate during sales events. Brands frequently provide significant discounts, especially during holidays, which could reduce costs by up to 30% or more.

These factors explain the broad price range for mattresses in the USA, reflecting the diversity of consumer needs and preferences.

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